Customizable Plastic Piece for LED Light Assembly Projects

• Customization: Available
• Warranty: 1 Years
• Shaping Mode: Injection Mould
• Model NO.: JSS-000036
• Surface Finish Process: Polishing
• Mould Cavity: Multi Cavity
• Plastic Material: PP
• Process Combination Type: Single-Process Mode
• Application: Household Appliances, Home Use
• Runner: Cold Runner
• Design Software: UG
• Installation: Fixed
• Certification: TS16949, ISO
• Standard: DME
• Customized: Customized
• After-sales Service: 1 Years
• Chemical Resistance: Good
• High Heat Hydrolysis: Excellent
• High Temperature: 200
• Material: PC/PP/PMMA
• Transport Package: Sea / Air
• Specification: 500*500*500
• Trademark: junsheng
• Origin: China
• HS Code: 39239000
• Production Capacity: 1000

Product Description

Precision Plastic Injection Mould for LED Components Manufacturing

Engineered for high-accuracy production, this plastic injection mould is specialized in crafting LED components with meticulous detail. Constructed from premium tool steel (e.g., S136 or NAK80), the mould ensures exceptional dimensional stability and surface finish, critical for LED parts like housings, diffusers, and heat sinks. Its core and cavity are machined via advanced CNC technology to achieve tolerances as tight as ±0.02mm, enabling precise light transmission and thermal management in LED assemblies.

The mould's design prioritizes both optical performance and manufacturing efficiency. It features multi-cavity configurations to optimize output, while strategically integrated cooling channels minimize cycle times and prevent material warping that could affect light diffusion. Polished surfaces within the mould cavities create smooth, scratch-free components, ensuring uniform light distribution and aesthetic appeal. Compatible with high-performance plastics like PC, PMMA, the mould supports customization for heat resistance, UV stability, and flame retardancy—essential for LED applications in lighting, displays, or automotive systems. Ideal for mass production, this precision mould balances technical excellence with cost-effectiveness, delivering reliable LED components that meet strict industry standards.

Specification

Applications
AutomotiveBumper molding, dashboard components, interior trim
ElectronicsSmartphone casings, connector housings, circuit board enclosures
PackagingBottles, caps, containers, blister packs
MedicalSyringes, surgical instruments, diagnostic device components
Consumer GoodsKitchenware, toys, household appliances, furniture parts

Key Configurations

Key Configurations
Material: High-grade alloy tool steel (HRC 52-58) with corrosion-resistant coating
Mold Base: Heavy-duty steel frame with precision-ground surfaces
Cavity Design: Multi-cavity (1+4/8) with hot runner system for uniform melt distribution
Cooling System: Optimized baffle/channel layout for rapid heat dissipation
Ejection Mechanism: Hydraulic-driven pins with sequential release control
Surface Finish: Mirror polish (Ra ≤ 0.025μm) or textured options (e.g., leather, wood grain)
Control System: Real-time temperature/pressure sensors with AI-assisted diagnostics
Safety Features: Over-travel protection, emergency stop, and interlock systems
Certifications: ISO 16949 (automotive)

right elevation

left elevation

product

Technical Specifications

(Custom configurations available upon request.)

MATERIAL	MOULD TEMPERATURE	PROCESSING TEMPERATURE	BPA CONTENT
PEI	135-160°C	300-400°C	NO BPA
PPSU	140-180°C	300-400°C	NO BPA
PSU	140-10°C	300-400°C	NO BPA
PES	140-180°C	300-400°C	NO BPA

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Jiangmen Junsheng industrial co.,Ltd

Jiangmen Junsheng Industrial Co., Ltd., established in 2000, occupies an industrial campus spanning over 100 acres with a total built-up area exceeding 80,000 square meters. The facility is strategically located within the Jiangmen National High-Tech Industrial Development Zone.

Why Choose Us?

Other Products

OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
Mexico project solutions

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FAQ

Q: What’s the lead time for orders?
A: Standard models ship in 15–30 days; customized units require 30–45 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.