Durable Plastic Molds for Household LED Lamp Components
Product Details
| Customization: | Available |
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| Warranty: | 3 Years |
| Shaping Mode: | Injection Mould |
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Basic Info.
- Model NO.
- JSS-217-21
- Surface Finish Process
- Polishing
- Mould Cavity
- Multi Cavity
- Plastic Material
- PPSU
- Process Combination Type
- Single-Process Mode
- Application
- Household Appliances, Furniture, Commodity, Home Use, a+
- Runner
- Cold Runner
- Design Software
- UG
- Installation
- Fixed
- Certification
- TS16949, ISO
- Standard
- DME
- Customized
- Customized
- After-sales Service
- 3 Years
- Chemical Resistance
- Good
- High Heat Hydrolysis
- Excellent
- High Temperature
- 200
- Material
- ABS
- Power Rating
- 5W / 10W / 15W / 20W / 30W / 50W
- Color Temperature
- 2700K (Warm White) / 4000K (Neutral White) / 6500K
- Lifespan
- 25,000 Hours / 30,000 Hours / 50,000 Hours
- Operating Temperature
- -20°C to 45°C
- Transport Package
- Sea / Air
- Specification
- 400*350*436
- Trademark
- junsheng
- Origin
- China
- HS Code
- 39239000
- Production Capacity
- 1000
Packaging & Delivery
- Package Size
- 80.00cm * 80.00cm * 100.00cm
- Package Gross Weight
- 20.000kg
- Lead Time
-
35 days (1 - 1 Sets)
To be negotiated ( > 1 Sets)
Product Description
Molds for plastic parts of LED lamps for household appliances
Crafted with high-grade mold steel (S136/718H), these household LED lamp plastic part molds are precise and durable, with integrated modular core-pin. Surface treatments: mirror polishing (Ra ≤ 0.02μm), EDM texturing, nitriding (0.05-0.1mm). Weight 20-80kg, ISO 2768 precision, suitable for production lines. Wear-resistant surface (HRC 38-45) endures 500,000+ shots. Optimized parting surface/inserts adapt to diverse designs (housings/diffusers), fit injection machines, and enable quick variant switches.
Specification
Application
Core tools for high-quality household LED lamp plastic parts, ensuring precision and consistency. Suitable for producing housings, diffusers, bases, connector casings—fits ceiling/table/wall lamps etc. Matches automated lines for stable batch production. Adapts to diverse designs (minimalist to complex) for living rooms, bedrooms, kitchens.
Core tools for high-quality household LED lamp plastic parts, ensuring precision and consistency. Suitable for producing housings, diffusers, bases, connector casings—fits ceiling/table/wall lamps etc. Matches automated lines for stable batch production. Adapts to diverse designs (minimalist to complex) for living rooms, bedrooms, kitchens.
Specification
High-grade mold steel (S136, 718H), industrial-grade quality. High strength, good machinability, 500,000+ molding cycles. Excellent wear/corrosion resistance, stable under high temperature.
Molding Precision
High-precision CNC machining, ±0.02mm tolerance. Precise cavity engraving for consistent size/fit. Precision guide columns reduce wear, maintain accuracy.
Surface Treatment
Cavity treatment: mirror polishing (Ra ≤ 0.02μm) for smooth parts, EDM texturing for patterns. 0.05-0.1mm nitriding enhances wear resistance, prevents sticking.
Cooling System
Precision copper cooling channels, even distribution. Rapid uniform cooling cuts 20-30% cycle time, avoids warping/shrinkage.
Key Configurations
Key Configurations
Material: High-grade alloy tool steel (HRC 52-58) with corrosion-resistant coating
Mold Base: Heavy-duty steel frame with precision-ground surfaces
Cavity Design: Multi-cavity (1+4/8) with hot runner system for uniform melt distribution
Cooling System: Optimized baffle/channel layout for rapid heat dissipation
Ejection Mechanism: Hydraulic-driven pins with sequential release control
Surface Finish: Mirror polish (Ra ≤ 0.025μm) or textured options (e.g., leather, wood grain)
Control System: Real-time temperature/pressure sensors with AI-assisted diagnostics
Safety Features: Over-travel protection, emergency stop, and interlock systems
Certifications: ISO 16949 (automotive), FDA (food contact), CE (safety compliance)
Material: High-grade alloy tool steel (HRC 52-58) with corrosion-resistant coating
Mold Base: Heavy-duty steel frame with precision-ground surfaces
Cavity Design: Multi-cavity (1+4/8) with hot runner system for uniform melt distribution
Cooling System: Optimized baffle/channel layout for rapid heat dissipation
Ejection Mechanism: Hydraulic-driven pins with sequential release control
Surface Finish: Mirror polish (Ra ≤ 0.025μm) or textured options (e.g., leather, wood grain)
Control System: Real-time temperature/pressure sensors with AI-assisted diagnostics
Safety Features: Over-travel protection, emergency stop, and interlock systems
Certifications: ISO 16949 (automotive), FDA (food contact), CE (safety compliance)
Technical Specifications
(Custom configurations available upon request.)
MATERIAL | MOULD TEMPERATURE | PROCESSING TEMPERATURE | BPA CONTENT |
PEI | 135-160°C | 300-400°C | NO BPA |
PPSU | 140-180°C | 300-400°C | NO BPA |
PSU | 140-10°C | 300-400°C | NO BPA |
PES | 140-180°C | 300-400°C | NO BPA |
Drawings & Dimensions
Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.
After Sales Service
Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.
Company Profile
Jiangmen Junsheng industrial co.,Ltd
Jiangmen Junsheng Industrial Co., Ltd., established in 2000, occupies an industrial campus spanning over 100 acres with a total built-up area exceeding 80,000 square meters. The facility is strategically within the Jiangmen National High-Tech Industrial Development Zone.
Mexico injection mold factory - a wholly-owned manufacturing enterprise of Junsheng Group, located in parque de americas Industrial Park, covers an area of 8000 square meters, Start business in May 2018, injection molding machines from 120T-1000T, the first batch of over 50 sets injection machine and equipment, 60 employees focusing on mold, Injection molding production.
Why Choose Us?
Other Products
OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
MEXICO project solutions
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
MEXICO project solutions
High-Brightness LED Table Lamps
Portable Rechargeable Table Lamps
Wireless - Charging Smart Table Lamps
Multi - Scene Ambient Table Lamps
FAQ
Q: What’s the lead time for orders?
A: Standard models ship in 15–30 days; customized units require 30–45 days.
A: Standard models ship in 15–30 days; customized units require 30–45 days.
Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.
A: Yes, we have partnered service centers in key regions.
Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.
A: Absolutely! We offer tailored attachments.
Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.
A: Contact us via email/phone for a quote, then confirm with a PO.
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