Innovative Custom Mold Solutions for Premium LED Bulb Manufacturing

• Customization: Available
• Warranty: 3 Years
• Shaping Mode: Injection Mould
• Model NO.: JSS-139-19
• Surface Finish Process: Polishing
• Mould Cavity: Multi Cavity
• Plastic Material: PPSU
• Process Combination Type: Single-Process Mode
• Application: Car, a+
• Runner: Cold Runner
• Design Software: UG
• Installation: Fixed
• Certification: TS16949, ISO
• Standard: DME
• Customized: Customized
• After-sales Service: 3 Years
• Chemical Resistance: Good
• High Heat Hydrolysis: Excellent
• High Temperature: 200
• Material: ABS
• Voltage: 100-240V
• Color Temperature: 6500K
• Brightness Levels: 3 Levels
• Control Mode: Touch Panel
• Transport Package: Sea / Air
• Specification: 400*550*361
• Trademark: junsheng
• Origin: China
• HS Code: 39239000
• Production Capacity: 1000
• Package Size: 60.00cm * 60.00cm * 70.00cm
• Package Gross Weight: 10.000kg

Product Description

Custom Mold Solutions for High Quality LED Bulb Production

Engineered for high-performance LED bulb precision molding, our custom mold solutions set a new LED manufacturing standard. High-grade materials and precision machining enable consistent, customizable molding. Tailored design ensures tight tolerance, uniform light distribution, thermal stability and long life. Suitable for automotive/commercial/residential LED bulbs, it boosts efficiency with durable construction. Ideal for manufacturers to improve quality, streamline processes and meet demands, ensuring stable high-standard output, reflecting quality-focused LED manufacturing innovation.

Specification

Application
Enhances LED bulb quality and production efficiency, serving high-precision manufacturing enterprises and customized lighting manufacturers.

Specifications
Integrates high-precision processing & structure adaptation; 1-16 optional cavities (for bulb/spot/panel lamps), precision ±0.005mm, compatible with PC/PMMA/ABS molding, with intelligent cooling system.

Optional Accessories
Production-Enhancing Accessories:
High-Precision Molding Core: H13 steel with titanium nitride coating, ensuring stable precision.
Rapid Mold Change Kit: Quick-release devices & positioning pins, reducing downtime.

Packaging
Industrial protective packaging: Corrugated carton with PE lining & EVA foam, screen-printed specs, transparent window, shockproof corners for long-distance transport.

Key Configurations

Key Configurations
Material: High-grade alloy tool steel (HRC 52-58) with corrosion-resistant coating
Mold Base: Heavy-duty steel frame with precision-ground surfaces
Cavity Design: Multi-cavity (1+4/8) with hot runner system for uniform melt distribution
Cooling System: Optimized baffle/channel layout for rapid heat dissipation
Ejection Mechanism: Hydraulic-driven pins with sequential release control
Surface Finish: Mirror polish (Ra ≤ 0.025μm) or textured options (e.g., leather, wood grain)
Control System: Real-time temperature/pressure sensors with AI-assisted diagnostics
Safety Features: Over-travel protection, emergency stop, and interlock systems
Certifications: ISO 16949 (automotive), FDA (food contact), CE (safety compliance)

Technical Specifications

(Custom configurations available upon request.)

MATERIAL	MOULD TEMPERATURE	PROCESSING TEMPERATURE	BPA CONTENT
PEI	135-160°C	300-400°C	NO BPA
PPSU	140-180°C	300-400°C	NO BPA
PSU	140-10°C	300-400°C	NO BPA
PES	140-180°C	300-400°C	NO BPA

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Jiangmen Junsheng industrial co.,Ltd

Jiangmen Junsheng Industrial Co., Ltd., established in 2000, occupies an industrial campus spanning over 100 acres with a total built-up area exceeding 80,000 square meters. The facility is strategically located within the Jiangmen National High-Tech Industrial Development Zone.

Mexico injection mold factory - a wholly-owned manufacturing enterprise of Junsheng Group, located in parque de americas Industrial Park, covers an area of 8000 square meters, Start business in May 2018, injection molding machines from 120T-1000T, the first batch of over  50 sets injection machine and equipment, 60 employees focusing on mold, Injection molding production.

Why Choose Us?

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OEM/ODM capabilities
Competitive pricing & bulk discounts
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FAQ

Q: What’s the lead time for orders?
A: Standard models ship in 15–30 days; customized units require 30–45 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.